Intelligent Condition Monitoring for Critical Assets in Manufacturing

AI-Powered Thermal Imaging & Software for Asset Reliability and Performance Monitoring

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SmartIR: Revolutionizing Asset Monitoring in Manufacturing

SmartIR provides continuous conditioning and performance monitoring for critical mechanical and electrical assets in manufacturing operations, including motors, bearings, gearboxes, ovens, and more. With SmartIR, organizations are able to ensure that assets perform optimally and are instantly alerted to condition anomalies detected through the software. SmartIR is also a critical tool for early fire detection and other employee safety hazards.
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Manufacturing

Why Choose Infrared Cameras for Manufacturing?

Thermal imaging technology is an indispensable tool in modern manufacturing facilities. By harnessing the power of infrared imaging and sensing technologies, these facilities can efficiently monitor and detect temperature variations in machinery, equipment, and critical processes. SmartIR takes thermal technology to the next level, leveraging a generative AI-powered algorithm to provide real-time identification of potential mechanical and electrical asset issues, such as overheating, mechanical stress, or abnormal energy consumption. The technology enables a proactive and predictive approach to asset reliability and, in doing so, greatly minimizes operational downtime, employee safety incidents, and equipment failures. The integration of thermal imaging in manufacturing facilities enhances asset reliability, improves operational productivity, and better informs employee safety measures, making it an invaluable asset in the pursuit of efficient and sustainable manufacturing practices.

  • Real-Time Asset Condition Monitoring

    Monitor critical assets like motors, bearings, and gearboxes in manufacturing facilities to detect anomalies early.

  • Predictive Maintenance Alerts

    Receive automated alerts for condition anomalies to prevent equipment failures in manufacturing.

  • Real-Time Performance Monitoring

    Continuously monitor manufacturing assets to ensure optimal performance and identify issues early.

  • Predictive Maintenance Insights

    Utilize thermal imaging to predict maintenance needs, reducing unexpected downtime in manufacturing.

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Optimize Operations with Infrared

Manufacturing Applications

Explore the wide-ranging uses of thermal imaging in manufacturing environments. From predictive maintenance to real-time performance monitoring, infrared cameras are essential tools for improving production efficiency and safety.

Motors

SmartIR allows organizations to optimize motor performance and enhance associated safety measures in their manufacturing operations. Leveraging a continuous stream of temperature datapoints from thermal cameras and sensors, SmartIR continuously monitors the condition and performance of motors. SmartIR leverages its proprietary algorithms to identify temperature anomalies and sequential temperature changes, comparing the temperature readings against normal operating temperatures. In doing so, SmartIR streamlines the predictive maintenance and performance optimization of motors throughout a manufacturing operation. performance optimization of motors in conveyance systems, pumps and compressors, packaging machinery, and more.

Conveyor Belts

SmartIR users thermal imaging and sensing technology to identify temperature anomalies in conveyor belts, indicating potential issues such as abnormal friction, blockages, or overheating. SmartIR establishes a baseline thermal profile for a properly functioning conveyor belt and compares real-time temperature readings to the reference data. Any deviations help identify and diagnose problems such as misaligned or damaged rollers, belt slippage, material spillage, over tightened belts, fire risks, or other imminent maintenance needs. By identifying these problems early, users can prevent equipment failures, fires, or other hazards throughout the manufacturing facility.

Critical Power

SmartIR streamlines critical power management in manufacturing operations by detecting temperature anomalies and hotspots in critical electrical equipment and systems. These temperature data points are leveraged by SmartIR's AI-powered algorithm to identify asset reliability and employee safety concerns at the earliest possible stage, thereby minimizing unexpected failures and potential safety hazards. Leveraging deep analytics, SmartIR enables precise, predictive maintenance strategies for electrical assets, thereby extending asset lifespan and reducing repair costs. With SmartIR, manufacturing operations are able to maintain reliable power supply, minimize disruptions, and reduce operational costs.

Optimize Asset Performance

Smart Monitoring for Manufacturing

Enhance efficiency in manufacturing with SmartIR’s continuous condition monitoring, providing real-time alerts for equipment anomalies to prevent downtime and ensure smooth operations.
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