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SmartIR for Motors

Motors

The lifespan and reliability of  your Motors can be prolonged by addressing potential issues proactively, monitoring  system performance, and promptly addressing any signs of wear or failure. Monitoring Motors with ICI's SmartIR platform not only boosts operational efficiency but also enhances site safety, mitigates equipment failures and fires, decreases energy consumption, and ensures optimal environmental conditions are maintained. Motors play a crucial role in powering equipment, facilitating material handling, facilitating pumping and circulation of fluids, enabling automation, optimizing storage and retrieval processes, supporting environmental control systems, and ensuring the reliability of emergency systems. Start reducing the risk of equipment failure, improving motor performance, and minimizing downtime with SmartIR today! 

Identifying Motor Issues

SmartIR leverages an AI-powered algorithm to identify and diagnose motor failure causes. Using thousands of data points and real-time analysis, SmartIR automatically alerts users of upcoming issue before failure, allowing for swift remediation.

Overheating

Imbalanced Loads

Faulty Insulation

Ventilation Issues

Lubrication Problems

Electrical Problems

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SmartIR Applied

Intelligent Condition Monitoring 

SmartIR utilizes a comprehensive thermal data set for analysis, empowering reliability teams to predict motor issues and enhance operational efficiency. 

Personalized dashboards easily track and convey motor performance and improve overall operations

Make data driven decisions to reduce costly downtime, avoid emergency repairs, and prolong the lifespan of your organization's motors

Seamlessly integrate SmartIR into current operational systems to automate maintenance work orders and proactively prevent motor failures

Receive notifications when unusual temperature spikes or drops occur that may signal lubrication problems, electrical problems, imbalance loads, and more 

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SmartIR for Motors

Distribution & Logistics

Distribution centers and warehouses rely on motors for powering equipment, facilitating material handling, enabling automation, optimizing storage and retrieval processes, supporting environmental control systems, and ensuring the reliability of emergency systems. With SmartIR, distribution facilities can enhance productivity, improve operational efficiency, and provide a seamless supply chain experience.

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Manufacturing
Electric Utilities
Oil and Gas
Wastewater Facilities
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Infrared Technology Applied 

Why Infrared Technology is so Effective 

Thermal images provide temperature data useful in many different aspects. They allow you to see immediate issues such as hotspots, but they also allow you to see gradual changes in temperature overtime that could indicate a developing problem.

Hotspots, which are areas with a higher temperature compared to their surroundings, often indicate potential issues such as friction, misalignment, overloading, or equipment malfunctions. Hotspots are easily identified with thermal cameras, helping prevent equipment failures and minimizing unplanned downtime. 

With a complete thermal data set, you can identify more issues and areas for improvement. For example, if you know the normal temperature range for your conveyor belts, you can identify unusual temperature spikes or drops that may signify a malfunctioning component, a material blockage, or other issues that need immediate attention. You can find patterns that repeat themselves, giving you insights on specific materials that could be causing excessive friction or stress on the belt system. By analyzing trends, patterns, and anomalies, you can predict when problems might occur allowing you to schedule maintenance before failure occurs.

Data sets also allow you to understand how your belt system performs under different conditions by identifying factors that affect temperature such as speed, material type, or environmental factors to optimize performance, reduce energy usage, and improve overall efficiency. 

Simply put, infrared technology allows you to efficiently schedule maintenance, detect issues early, optimize performance, and ensure reliably.

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Conveyor-belt_for-web

Infrared Technology Applied 

Why Infrared Technology is so Effective 

Thermal images provide temperature data useful in many different aspects. They allow you to see immediate issues such as hotspots, but they also allow you to see gradual changes in temperature overtime that could indicate a developing problem.

Hotspots, which are areas with a higher temperature compared to their surroundings, often indicate potential issues such as friction, misalignment, overloading, or equipment malfunctions. Hotspots are easily identified with thermal cameras, helping prevent equipment failures and minimizing unplanned downtime. 

With a complete thermal data set, you can identify more issues and areas for improvement. For example, if you know the normal temperature range for your conveyor belts, you can identify unusual temperature spikes or drops that may signify a malfunctioning component, a material blockage, or other issues that need immediate attention. You can find patterns that repeat themselves, giving you insights on specific materials that could be causing excessive friction or stress on the belt system. By analyzing trends, patterns, and anomalies, you can predict when problems might occur allowing you to schedule maintenance before failure occurs.

Data sets also allow you to understand how your belt system performs under different conditions by identifying factors that affect temperature such as speed, material type, or environmental factors to optimize performance, reduce energy usage, and improve overall efficiency. 

Simply put, infrared technology allows you to efficiently schedule maintenance, detect issues early, optimize performance, and ensure reliably.


FAQ: Building Science

What can infrared cameras catch in a roof inspection?

Thermal cameras excel at detecting pest invasions, roof leaks, ice damming, and many other common roof problems on commercial or residential buildings. Unmanned cameras on drones help ensure the safety of your inspectors while upholding the quality of the inspection.

How can thermal cameras help with advanced building science?

Our thermal cameras are designed to complete infrastructure inspections and monitor advanced building science activities. Our technology can be utilized during the construction process by being added to drone systems or by enhancing visual inspections with a handheld thermal camera. These tools aid searching buildings for efficiency in energy, insulation, and water.

See more FAQs

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Preventative Maintenance and Thermal Imaging Authorities

Infrared solutions are our specialty. Find out why we have been in the industry for 25 years.

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